Epoxy bolted tanks, also known as fusion bonded epoxy (FBE) tanks, are highly valued across industries for their exceptional durability and corrosion resistance. Constructed with epoxy-coated steel panels, these tanks offer superior protection against harsh environmental conditions.
To maximize their lifespan and performance, proper installation is essential. This includes precise alignment of panels, secure bolting, and meticulous sealing to prevent leaks and ensure structural integrity. When installed correctly, epoxy bolted tanks provide reliable, long-term storage solutions, making them a preferred choice for demanding applications.
Center Enamel: Leading the Way with Epoxy Bolted Tanks
As a leader in China's environmental protection sector, Center Enamel stands out with its industry-leading Epoxy Bolted Tanks, reflecting over 30 years of engineering excellence and strategic collaboration with globally renowned coatings manufacturers. These advanced tanks are renowned for their:
- Exceptional Impact Resistance
- Long-Lasting Durability
- Cost-Effective Manufacturing
- Advanced Design Principles
Our Epoxy Bolted Tanks not only meet but often exceed stringent standards such as AWWA D103-09, ISO 9227, and ASTM B117, ensuring superior performance and reliability. With a strong track record in water environment treatment and water resources recycling, Center Enamel has expanded its global presence, bringing cutting-edge technology to numerous countries and solidifying its reputation as a top Chinese brand in the international market.
This guide will walk you through the steps required to install an epoxy bolted tank, ensuring a safe and efficient setup.
Product Packaging and Transportation
Epoxy-coated steel panels require special care during manufacturing and transportation to ensure the product's quality and the integrity of the coating. Here is a detailed overview of the packaging and transportation process:
Inspection and Confirmation: Before packaging, each epoxy-coated steel panel is carefully inspected for any defects, scratches, or surface damage. The panels are also coded and quality-checked for traceability and management.
Isolation and Protection: To prevent damage to the coating, PE foam is used to separate each epoxy-coated steel panel. PE foam provides excellent cushioning, absorbing vibrations and shocks during transportation to minimize the risk of surface damage.
Palletization and Wrapping: The isolated panels are neatly stacked on pallets and covered with plastic film. This step helps protect the panels' surfaces and secures them together, preventing movement during transit.
Securing and Strapping: Steel straps are used to secure the entire pallet, providing additional stability and ensuring that the epoxy-coated panels remain fixed during transportation. The straps offer strong support, preventing vibration and impact damage.
Crate Packaging: The entire pallet and packaged epoxy-coated panels are placed in a sturdy wooden crate. The crate offers extra protection during transport, shielding the panels from external objects and providing an additional layer of defense.
These meticulous packaging measures ensure that epoxy-coated steel panels are well-protected during transportation, maintaining their quality and appearance. This packaging method reduces transport damage and ensures that the end user receives high-quality epoxy-coated panels.
Step 1: Site Preparation
Proper site preparation is the foundation of a successful tank installation. Begin by cleaning and leveling the site to ensure a stable base for the tank. Remove any debris and ensure the ground is even. Construct a solid foundation using sand, gravel, and concrete. This foundation will provide a stable base, preventing any future shifting or settling of the tank.
Step 2: Assemble the Tank Panels
Start with the top layer panels, following the design specifications closely. Align the panels accurately to avoid gaps. Before bolting the panels together, ensure they are clean and dry. Apply a high-quality sealant to the edges of the panels to prevent leaks and ensure a tight seal. Proper sealing is crucial to maintaining the integrity of the tank and preventing any contamination of the contents.
Step 3: Bolt the Panels Together
Use high-quality bolts and nuts to join the panels. Tighten them to the specified torque to ensure a secure fit. Regularly inspect the bolts during assembly to ensure none are damaged or loose. This step is vital to the structural integrity of the tank, as loose or damaged bolts can lead to leaks or structural failure.
Step 4: Assemble the Layers
Continue assembling the tank by adding the layers one by one. Ensure each layer is securely attached to the one below. Use a jack or crane to lift and position the panels accurately, minimizing the risk of misalignment. Proper alignment is essential for the structural integrity of the tank, and using lifting equipment ensures that the panels are positioned correctly.
Step 5: Secure the Base Layer
Once the base layer is complete, secure it to the foundation using steel bands or braces. This adds stability and prevents movement. Double-check the alignment of the base layer to ensure it is level and correctly positioned. A stable base layer is crucial for the overall stability of the tank, especially when it is filled with liquid.
Step 6: Install Wind Bracing
Install wind bracing at the connection points of each layer to enhance the tank's structural integrity. Make sure all connections are tight and secure to withstand external forces like wind. Wind bracing is essential for tanks installed in areas with high wind speeds, as it helps to distribute the wind load evenly across the tank's structure.
Step 7: Attach Accessories
Depending on the tank's design and purpose, install necessary accessories such as valves, manholes, and access doors. After installation, seal all connections and test for leaks to ensure everything is properly secured. Properly installed accessories are crucial for the functionality of the tank, and thorough testing ensures that the tank is leak-free and ready for use.
Step 8: Install the Tank Roof
Finally, install the roof of the tank. Ensure it is properly sealed and secured to protect the contents of the tank from external elements. Conduct a thorough inspection to ensure all components are correctly installed and the tank is ready for use. The roof is a critical component that protects the tank's contents from contamination and environmental factors.
By following these steps, you can ensure the successful installation of an epoxy bolted tank. Proper preparation, assembly, and inspection are key to creating a durable and reliable storage solution. With careful attention to detail, you can achieve a high-quality installation that meets your storage needs. Remember, a well-installed tank not only ensures safety but also enhances the longevity and efficiency of your storage system.